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Fusion HD60 Front Axle for Jeep TJ/LJ/XJ/WJ/ZJ/YJ - JK Conversion


Part Number: FUS-HD60-TLJ
Brand: Fusion

For current axle lead times and shipping details:  See this page

TECH NOTE: This axle requires the use of 2007-2018 Jeep Wrangler JK Knuckles, Unit Bearings, and brakes. Wheel bolt pattern is 5x5. Compatible with aftermarket JK tie rods. Custom length drag link will be needed.       

Fusion Elite HD60 Front Axle - JK Conversion

  • Fusion High Clearance Gen 2 HP60 Pro Casting
  • Massive 3.5" diameter 1/2" wall DOM Axle Tubes
  • Heavy duty forged JK inner knuckle Cs
  • RCV Axle Shafts, 35 spline inner, 32 spline outer
  • Utilizes Dana 60 lockers, gears, and 35 spline axle shafts
  • 65.5" Width (OE JK Width); 5" wider than OE TJ Width of 60.5"
  • Optional HD 1/4" laser cut and CNC bent axle brackets
  • Designed and manufactured in the USA
  • Caster adjusted for aftermarket suspension

The Fusion Elite HD60 front axle offers excellent ground clearance at only 0.5" less than a Dana 44, while providing the strength of an aftermarket Dana 60.

The Elite HD60 provides some seriously strong standard features, including a high clearance reinforced Dana 60 center section, massive 3.5" diameter tubes with abuse ready 1/2" wall, rock eating 1/4" thick brackets, and heavy duty forged inner Cs that are significantly stronger than stock.     

Optional Next Generation Rear 40 Spline Assembly.18 months of design, engineering and testing, resulted in the industries strongest 40 spline rear assembly. The design completed rigorous FEA testing and analysis.
- Forged chromolyspindles, hubs, and axle shafts
- Forged spindles have 4x more yield strengththan 35 spline spindles
- Hubs with over 80,000 psi yield strength to match the spindles
- Tone rings integrated into the hub
- Forged 4340 chromoly 40 spline axle shafts that are 55% strongerthan 4340 35 spline axle shafts

Fusion Elite Kingpin 60 Front Axle Standard Features:

  • 72" width for ideal steering geometry and tire clearance when running 40" tires. Other width available or call for custom width.
  • High clearance center section with custom low profile fabricated differential cover
  • Genuine Made in the USA Spicer® 10.1" (256 mm) ring and pinion gear
  • 3.5" diameter x 7/16" wall axle tubes
  • Lifetime Warranty US Made Chromoly axle shafts with 1480 solid u-joints
  • Massive, race inspired Kingpin inner knuckle Cs and outer knuckles, no ball joints to wear out
  • Fully machined springless steering arm attached with 6 ARP Studs
  • Steering arm upgrades available for full hydro or virtually any application
  • 1/4" plate axle bracketry designed to be the strongest in its class
  • 8 x 6.5 bolt pattern
  • Massive 13.25" brake rotors and dual piston calipers
  • Yukon Hardcore locking hubs